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Fluid Recycling Systems
All XYBEX® Coolant Recycling Systems represent the state-of-the-art in coolant recycling and benefit directly from Master Chemical Corporation's more than twenty years' experience in coolant recycling -- more experience and more systems in operation then all the others combined. After all, Master Chemical invented coolant recycling.
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XYBEX®Custom Systems, a spin-off of the 1000 system, is a complete, full capacity single product coolant recycling system. The system usually shares the same operation and layout as the 1000. However, tank capacities and centrifuge are altered to meet customer's needs.
Application:
For plants operating with one coolant, the Custom System capacities can be enlarged to meet sump capacities of the larger metalworking plants.
Features:
- Custom sized dirty tank
- Custom sized clean tank
- UNIMIX™ automatic coolant proportioning pump for coolant make up and concentration control
- High-speed, disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
- SCROUNGER® oil belt skimmer for removal of free floating, non-emulsified tramp oil
- Automatic operation
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The XYBEX® System 600 is a feature-packed, modular and yet low-cost coolant recycling system. For tramp oil removal, it features an efficient, easy-to-clean coalescer or optional high-speed centrifuge.
Application:
For plants operating with one coolant and total coolant sump capacity not exceeding 2500 US gallons (9,300 liters).
Features:
- Small foot print
- 120 gallon (455 liter) dirty coolant tank
- 160 gallon (600 liter) clean coolant tank
- 2 gpm (7.5 lpm) Master Coalescer for tramp oil removal
- UNIMIX™ positive displacement proportioning pump for coolant make up and concentration control
- Automatic operation
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The XYBEX® System 750 is a full-featured recycling system, which includes a high speed centrifuge to allow complete recycling of any stable metalworking coolant.
Application:
For plants operating with one coolant and total coolant sump capacities
not exceeding 2500 U.S. gallons (9,300 liters).
Features:
- Small foot print - features over/under tank design
- 120 gallon (455 liter) dirty tank
- 160 gallon (600 liter) clean tank
- High speed disc-bowl, liquid-from-liquid centrifuge to clean coolant to less the 0.5% emulsified tramp oil and 2-5 microns of particulate matter
- UNIMIX™ positive displacement coolant proportioning pump for coolant make up and concentration control
- SCROUNGER® oil belt skimmer
- Automatic operation
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Master Chemical's XYBEX® System 1000 is a complete, full capability single product coolant recycling system for the medium-sized metalworking plant operation with machine tools fitted with their own coolant sumps.
Application:
For plants operating with one coolant and total sump capacities not exceeding 5,000 U.S. gallons (18,900 liters).
Features:
- Small foot print - features over/under tank design
- 300 gallon (1140 liters) dirty coolant tank
- 450 gallon (1700 liters) clean coolant tank
- UNIMIX™ automatic coolant proportioning pump for coolant make up and concentration control
- High-speed, disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
- SCROUNGER® oil belt skimmer for removal of free floating, nonemulsified tramp oil
- Automatic operation
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XYBEX® System 1200 which is a "dual product" recycling system for plants which must operate using two different coolants, such as one for cutting and one for grinding.
Application:
For plants operating with two different coolants and total sump capacities not exceeding 5,000 U.S. gallons (18,900 liters).
Features:
- Two 200 (760 liter) gallon dirty coolant holding tanks
- Two 350 (1325 liter) gallon clean coolant holding tanks
- Two UNIMIX™ auto proportioning pumps for coolant make up and concentration control
- Two SCROUNGER® oil belt skimmers for removal of free floating, nonemulsified tramp oil
- High-speed, disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
- Manual or automatic product switching controls
- Automatic operation
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Master Chemical's XYBEX® System 2001 is a complete, full capability single product coolant recycling system for the medium-to-large-sized metalworking plant operating with machine tools fitted with their own coolant sumps.
Application:
The Xybex® System 2001 will provide make up coolant and will recycle a sufficient quantity of fluid daily to support a total of up to 15,000 U.S. gallons (56,700 liters) of coolant or more in the machines.
Features:
- 300 gallon (1140 liters) dirty coolant holding tank
- 450 gallon (1700 liters) clean coolant holding tank
- UNIMIX™ automatic coolant proportioning pump
- High-speed, disc-bowl, liquid-from-liquid centrifuge to clean coolant to less than 0.5% emulsified tramp oil and 2-5 microns of particulate matter
- Pre-filter for solids removal prior to centrifugation
- Self-priming pump for dirty coolant feed to the prefilter and centrifuge
- Automatic operation
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