|
Home > North America > Equipment Products 
|
Oil/Water Separators
Oil/Water Separators were developed by Master Chemical Corporation to extend coolant life and to reduce the harmful effects of tramp oil contamination on water-miscible fluids such as poor tool life and finishes, corrosion, dermatitis, and fluid rancidity.
|
High-Speed, Disc-Bowl Centrifuges For Tramp Oil Removal
|
|
|
|
Master Chemical Corporation has engineered tramp oil separator systems utilizing rugged, reliable centrifuges. Master Chemical's unique knowledge of both metalworking fluids and state-of-the-art centrifuges results in properly sized and engineered tramp oil removal systems.
The centrifuge package is designed and fabricated in Maumee, Ohio, and tailored to meet the specific needs of the customer. Master Chemical also has a complete, licensed service technical staff to perform start-up and service work.
Available with both solid-wall bowl centrifuges (manual) or with self-desludging bowl centrifuges (automatic).
|
|
|
|
|
The Master Coalescer II was developed
by Master Chemical Corporation (the
originators of coolant recycling) to
meet the needs of any metalworking
plant for a simple, effective, low-cost
tramp oil separator. The Master
Coalescer II will process machine tool
coolants to remove tramp oils and
fines and provide clean, reusable
coolant.
Benefits:
- Extended coolant life
- Improved machining
- Longer tool life
- Low maintenance
- Portability allows shared use on several machine tool sumps
- Simplified operation - no flow rate adjustment with standard electric pump
- Can also be used on parts washing fluids
- Removes tramp oils while the machine tool is running
Features:
- Submersible pump is standard with no flow rate adjustment required
- Pump is mounted in an enclosure on the end of the tank
- Easily removed, oleophylic polypropylene coalescing plate pack with 111 square feet of coalescing area for maximum oil removal efficiency
- Tank drain valve for cleaning
- Adjustable feet for leveling purposes
- Adjustable oil removal weir pipe
- Lid on tank
- Floating oil collector to collect oils and dirty fluid
- Pre-pump strainer
- Optional casters
- Optional self-priming, centrifugal pump for pumping from below ground sumps
- Optional 316 stainless steel tanks for high or low pH fluids
- Optional larger tank sizes and flow rates
- Optional 110 volt 50 hz and 220 volt 50 hz operation
|
|
 It's Junior, takin' on the big boys.
|
|
|
|
Commited today for a greener tommorrow.
Master Coalescer Jr™ packs the punch to add up to BIG savings.
Master Chemical Corporation, the inventors of coolant recycling, bring you our new, low-cost, smaller yet effective, tramp oil separator: Master Coalescer Jr.™ Compact and affordable, Master Coalescer Jr processes machine tool coolants to remove tramp oils and fines and provide clean, reusable coolant – paying for itself with extended coolant and tool life, improved machinability, and reduced maintenance.
Extremely efficient, “Junior” offers:
- Compact design to work with CNC machines with small, hard-to-access coolant sumps
- Maximum tramp oil removal – while machine is running
- Minimal maintenance
- Simplified operation; less operator involvement
- Portability allows shared use on several machine tool sumps
Features:
- Up to 1 GPM flow rate, no adjustments to make
- Pre-pump strainer
- Electric 120 volt diaphragm pump – primes to 48”
- Easily removable media pack with 132 square feet of coalescing surface area
- Valve to easily drain and clean tank
- Internal adjustable tramp oil discharge valve
- Adjustable leveling pads
- New floating skimmer – only 3” diameter – works in sumps as shallow as 11/2”deep to collect oils and soiled fluid
|
|
PORTABLE  It's Junior, takin' on the big boys.
|
|
|
|
Commited today for a greener tommorrow.
Master Coalescer Jr™ packs the punch to add up to BIG savings.
Master Chemical Corporation, the inventors of coolant recycling, bring you our new, low-cost, smaller yet effective, tramp oil separator: Master Coalescer Jr.™ Compact and affordable, Master Coalescer Jr processes machine tool coolants to remove tramp oils and fines and provide clean, reusable coolant – paying for itself with extended coolant and tool life, improved machinability, and reduced maintenance.
Extremely efficient, “Junior” offers:
- Compact design to work with CNC machines with small, hard-to-access coolant sumps
- Maximum tramp oil removal – while machine is running
- Minimal maintenance
- Simplified operation; less operator involvement
- Portability allows shared use on several machine tool sumps
Features:
- Up to 1 GPM flow rate, no adjustments to make
- Pre-pump strainer
- Electric 120 volt diaphragm pump – primes to 48”
- Easily removable media pack with 132 square feet of coalescing surface area
- Valve to easily drain and clean tank
- Internal adjustable tramp oil discharge valve
- New floating skimmer – only 3” diameter – works in sumps as shallow as 11/2”deep to collect oils and soiled fluid
- Two rigid and two swivel casters
- Hinged pull handle with handy magnetic latch
|
|
 Effective in removing oil from coolants and washing solutions
|
|
|
The SCROUNGER® Jr. features a revolutionary new oleophilic belt, but uses a more compact scraper blade to strip the separated oil from the belt.
coolant destroying bacteria
undesirable residues on machine tools and
workpieces
smoke and oil mist in shop atmospheres
The results of these problems are:
- shortened coolant life
- poor material removal rates
- poor surface finish and size control
- decreased tool and wheel life
Features:
- 115 volt/220 volt, single phase, 50/60 Hz
- Heavy-duty, impedence-protected, fan-cooled drive motor with a hardened shaft and needle bearings (220 volt, single phase, 50 Hz available also)
- Open, accessible oil collecting tray with a convenient drain connector
- Oleophilic, 'oil loving' belt
- Heavy-duty steel construction, with industrial-grade enamel paint
Benefits:
- Fast, simple belt changing
- Low maintenance
- Lower hang roller that will not fall off in the machine sump even in turbulent conditions
|
|
 Effective in removing oil from coolants and washing solutions
|
|
|
The SCROUNGER® features a revolutionary new oleophilic belt and a unique method of stripping the separated oil from the belt.
Tramp oil has long been recognized as a major
source of problems associated with water miscible
cutting and grinding fluids.
Tramp oil contributes to the growth and formation of:
- coolant destroying bacteria
- undesirable residues on machine tools and
workpieces
- smoke and oil mist in shop atmospheres
The results of these problems are:
- shortened coolant life
- poor material removal rates
- poor surface finish and size control
- decreased tool and wheel life
Features:
- 115 volt/220 volt, single phase, 50/60 Hz
- Heavy-duty, impedence-protected, fan-cooled drive motor with a hardened shaft and needle bearings (220 volt, single phase, 50 Hz available also)
- Open, accessible oil collecting tray with a convenient drain connector
- Oleophilic, 'oil loving' belt
- Heavy-duty steel construction, with industrial-grade enamel paint
Benefits:
- Fast, simple belt changing
- Low maintenance
- Lower hang roller that will not fall off in the machine sump even in turbulent conditions
|
|
Sump Side Coalescer For Tramp Oil Removal
|
|
|
|
The Sump Side Coalescer is a small, inexpensive coalescing unit designed for sump-side use. Flow rate is 1.5 U.S. gpm (5.6 lm).
Benefits:
- Removes tramp oil
- Superior surface
skimming capability
- Extended coolant
life
- Improved machining
- Improved tool
life
- Low maintenance
Features:
- 15 U.S. gallons
(56 liter) coalescing drum
- Unique adjustable
skimmer (adaptable to shallow sumps)
- Submersible pump
- Optional SCROUNGER®
Jr. Oil Skimmer, air pumps, larger electric pumps
|
|
Tramp Oil Terminator™ for Tramp Oil Removal Portable Centrifuge Unit for Removing Emulsified Tramp Oils
|
|
|
|
The Tramp Oil Terminator™ was
developed by Master Chemical
Corporation (the originators of
coolant recycling) to meet the needs
of the small metalworking plant for a
compact, portable, high-speed centrifuge,
tramp oil separator. The Tramp
Oil Terminator™
will process both
water-miscible coolants and aqueous
cleaners to remove free and emulsified
tramp oils, providing clean and
reusable coolants and cleaners.
Removing tramp oils (hydraulic oils,
way lubes or any undesirable oil) from
coolants and cleaners removes a food
source for bacteria, reduces undesirable
residues, and reduces smoke and
oil mist in the shop atmosphere.
Benefits:
- Extended life of coolants and cleaners
- Improved machining
- Longer tool life
Features:
- Compact and portable for machine tool sumps and parts washers
- Simple operation
- High-speed, disc-bowl centrifuge
- Stainless-steel hood and bowl
- Built-in clean fluid centripetal discharge pump
- Easy dismantling of bowl for cleaning
- Quick disconnects on feed and discharge
- Strainer and 50 micron cleanable pre-filter
- Air pump and floating skimmer for feed
- Automatic shut off when tramp oil collection tank is full
|
|
|