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Filtration

Master Chemical Corporation has developed an entire line of products to effectively and economically filter any metalworking fluid - coolant or cleaner. Clean filtered fluids give longer sump life, tool life increases, improved finishes, better corrosion and bacteria resistance, and cleaner working conditions for employees!



Centrifuge Pre-filter Systems

Centrifuge Pre-filter Systems
Retrofit existing XYBEX® Systems with a pre-filter that will remove particulates before the centrifuge, thus extending the processing time between manually cleaning the centrifuge bowl.

Complete packages are provided with a choice of bag or cartridge filter, interconnecting hoses, pressure regulators and gauges, and flow control valve; all mounted on a common base that sits next to your XYBEX® System.

Filter systems can also be designed for specific applications or for installing on individual machine tools.




General Filtration Systems

General Filtration Systems
A complete filter line is available for new installations as well as retrofitting old equipment. These include small and large filter housings which can be fitted with either bag or cartridge filters. Replacement filters are also available for most manufacturer's filter housings.

    Bag-type filters:

    • # 1 size: 7 1/2" dia. x 18 3/8" L (191mm dia. x 467mm L)
    • # 2 size: 7 1/2" dia. x 31 1/2" L (191mm dia. x 800mm L)
    • C-style and G-style rings


    Pleated element filters:

    • # 718: 7" dia. x 18"L (178mm dia. x 457mm L)
    • # 736: 7" dia. x 36"L (178mm dia. x 914mm L)
    • Good for filtering grinding fines


    Contact Systems Equipment Division's Engineering Department for specific recommendations.


Solids-From-Liquid Centrifuges
For Fluid Filtration

Solids-From-Liquid Centrifuges
Master Chemical Corporation's Solids-from-Liquid Centrifuges provide continuous MEDIA FREE filtration to remove solids from industrial fluids.

    Benefits:

    • Removes fine particulate material easily
    • Improves tool/grinding wheel life
    • Reduces disposal
    • Reduces/eliminates use of disposable media
    • Low operating costs
    • Not affected by tramp oils

    Features:

    • Removes magnetic and nonmagnetic materials
    • Robust design
    • Manually cleaned units feature removable rubber liner for easy cleaning
    • Automatic self-desludging units feature fully automated operation
    • Very effective on glass and ceramic applications, as well as metalworking fluids


    Applications:

    Low-speed or basket centrifuges can be very successfully applied to solids reduction in a variety of applications including:
    • Machining of parts
    • Grinding
    • Sawing
    • High-speed centrifuge pre-filtration
    • Rolling and tube mills
    • Water jet cutting
    • Descaling operations
    • Wire drawing
    • Parts washers
    • Quench tanks
    • UF pre-filtration
    • Precious metals recovery

    Specialized, heavier-duty machines are often required for the following operations because the solids pack so densely in the centrifuge bowl. Call Master Chemical Corporation for recommendations in the following categories:
    • Carbide grinding
    • Glass grinding
    • Ceramics machining or grinding
    • Vibratory finishing

    Both manual and self-cleaning centrifuges help to:
    • Improve surface finish
    • Improve product quality
    • Increase productivity
    • Eliminate frequent tank clean out
    • Extend fluid useful life
    • Reduce wear on tools and parts
    • Reduce machine maintenance

    All Master Chemical Corporation solids-from-liquids centrifuges are specifically engineered for heavy-duty industrial applications and will offer years of trouble-free operation. If service is ever required, our fully trained, licensed service technicians will have your machine running smoothly in no time.


Yellow Bellied Sump Sucker

Yellow Bellied Sump Sucker<sup>™</sup>
The Yellow Bellied Sump Sucker will clean virtually any machine tool sump quickly and thoroughly. During the process of cleaning the machine, the sump cleaner also:
  • Removes the coolant, sludge and chips from the sump
  • Filters the sludge and chips from the coolant
  • Returns the filtered coolant to the sump, or transports the coolant to waste treatment for disposal or to a Master Chemical XYBEX® Recycling System


  • The Yellow Bellied Sump Sucker is fast! In a typical example, a cylindrical grinder sump with 120 U.S. gallons (454 liters) of coolant and 700 pounds (318 kilograms) of sludge was completely cleaned, the coolant filtered, and returned to the sump in ten minutes.


      Features:

      • Capacities from 65 U.S. gallons (246 liters) to 1,000 U.S. gallons (3780 liters)
      • Single or twin compartment configuration
      • Push around, tow around, or truck mounted units available
      • 3.5 ft3 (.095m3) or 5.3 ft3 (.14m3) holding capacity sludge basket
      • Air, 110V single phase, 3-phase electric, or LP gas power sources
      • Complete with hoses and cleaning tools

     


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